Packserv, a leader in Australian packaging equipment, has released a new PLC-controlled twin-head filling machine tailored specifically for small to medium-sized enterprises (SMEs).
Designed, engineered and built locally in Australia, this machine offers a smart, space-efficient solution for businesses looking to access digital technology without exceeding budget or space constraints.
Compact yet powerful, the new filler integrates Industry 4.0 functionality into a practical format, making it an ideal fit for space-conscious production lines.
Unlike many large-scale automated systems that dominate the market, Packserv’s design reflects the realities of small and mid-sized manufacturing operations, where floor space is limited, teams are lean and adaptability is everything.
At the heart of the machine is an intuitive HMI touchscreen that gives operators control over key parameters like fill volume, speed and nozzle configuration.
Settings can be preloaded, allowing for quick and easy changeovers between different products and container types, significantly reducing setup time and minimising waste from trial-and-error adjustments.
“Smart technology doesn’t have to be complicated,” said Nathan Wardell, Managing Director of Packserv.
“We’ve developed this system to be operator-friendly and easy to learn, because we know that many SME manufacturers have limited resources and time for training. The equipment must work quickly, reliably and with minimal downtime.”
The machine also incorporates real-time data capabilities, allowing manufacturers to monitor cycle durations and resource allocation across every shift. Built-in smart sensors adjust for variations in container shape and product viscosity, automatically maintaining fill accuracy and reducing the likelihood of spills or rejected units.
“This is where automation adds real value,” said Wardell.
“By capturing and analysing performance data, SMEs can start identifying patterns, improve workflows and reduce resource usage. These are tangible benefits that help drive sustainable growth, without requiring a full-scale digital transformation.”
The twin-head filler is also fully compatible with other packaging machinery, including capping, labelling and conveying systems. Its modular design enables it to scale with a
business’s needs, offering flexibility that many entry-level machines can’t match.
As production ramps up or diversifies, the filler can be easily integrated into broader, semi- or fully automated lines.
Another key benefit is local support. Because the machine is manufactured in Australia, all intellectual property remains onshore, supporting local jobs and innovation.
Spare parts and technical assistance are also readily available, reducing the risk of extended downtime due to overseas shipping delays.
“Keeping development in-house means we can respond quickly to customer feedback and continuously improve our equipment,” explained Wardell.
“It also ensures our clients aren’t left stranded when they need service, parts or upgrades. We’re close by, and we stand behind what we build.”
For SME manufacturers looking to take the next step toward smarter, more sustainable production, Packserv’s new twin-head filler offers a practical and cost-effective entry point.
It’s a solution designed not just with automation in mind, but with real operators, factory floors and day-to-day production demands at its core.
“Innovation shouldn’t be out of reach,” said Wardell.
“We believe that Australian-made machinery should lead the way by being reliable, accessible and built to meet the needs of our local manufacturing sector. That’s what this filler is all about.”
Read this article on the Industry Updated webiste.