How to Guides – Printing Machines

Explore our quick setup guides for printing machines at Packserv Australia’s Tech Centre. These guides offer step-by-step instructions to help you efficiently set up, operate, and maintain your printing equipment. Designed for ease of use, they ensure a smooth and effective printing process, catering to both beginners and experienced operators.

Industrial Printer - KGK-CCS-3100

This video introduces the KGK-CCS-3100 Industrial Inkjet Printer, a compact and reliable coding solution designed for high-speed production environments. Ideal for printing batch numbers, expiry dates, and other variable data, the CCS-3100 delivers sharp, consistent prints on a variety of packaging materials, making it a versatile choice for modern manufacturing lines.

This video provides a detailed overview of the KGK-CCS-3100 Industrial Inkjet Printer. Its key components, user interface, and integration options are explored. 

In this first part of the setup series, we guide you through the initial steps to get the KGK-CCS-3100 ready for operation. Learn how to position the unit, connect key components, and prepare it for integration with your production line.

In Part 2 of the setup series, we continue preparing the KGK-CCS-3100 for production. This video covers configuring print settings, aligning the print head, and running initial tests to ensure accurate and consistent coding on your packaging line.

This video walks through the maintenance menu of the KGK-CCS-3100. Learn how to navigate system functions, perform routine cleaning, manage ink flow, and keep your printer running smoothly with minimal downtime. 

This video demonstrates the correct procedure for cleaning the print head on the KGK-CCS-3100. Regular cleaning ensures optimal print quality, prevents clogs, and extends the life of the printer, keeping your production line running efficiently.

In this video, we guide you through setting up the print head stand for the KGK-CCS-3100. Learn how to properly position and secure the print head to ensure accurate coding alignment and consistent print results on your production line.

This video shows the KGK-CCS-3100 in action, printing high-quality codes on various packaging types. Watch as the system delivers precise, consistent marking at production speed – ideal for batch numbers, expiry dates, and traceability across food, beverage, pharmaceutical, and other industries.

In this video, we explain how the photoelectric sensor works with the KGK-CCS-3100. Learn how it detects products on the line to trigger accurate and timely printing, ensuring precise placement of codes without missed prints or double marking.

In this video, we begin the setup of the print head mount for the KGK-CCS-3100 in combination with the PTO-9 Transfer Belts. Learn how to assemble and align the mount to ensure stable positioning and optimal print placement along the conveyor path.

In this follow-up video, we complete the print head mount setup by integrating it with the PTO-9 Transfer Belts. Learn how to adjust positioning for consistent print accuracy and ensure seamless operation between the KGK printer and your conveyor system.

This video demonstrates the KGK-CCS-3100 in a full production setup, integrated with the PTO-9 Transfer Belts and PAT-8 Accumulation Table. Watch as products are conveyed, coded, and accumulated with precision, showcasing a complete, efficient workflow for high-speed packaging lines.

This video showcases the KGK-CCS3100 Inkjet Printer working in conjunction with the PTO-9 Transfer Belts. Watch as products move seamlessly along the conveyor while receiving clear, accurate codes—demonstrating reliable performance in a fast-paced production environment.

This video covers the first steps of ink stream alignment for the KGK-CCS3100. Learn how to access and adjust the ink jet to ensure the stream is correctly aligned for clean, accurate printing. Proper alignment is essential for maintaining print quality and reliable operation.

In Part 2 of the ink stream alignment process, we continue fine-tuning the KGK-CCS3100 to ensure optimal print accuracy. This video demonstrates the final adjustments and checks needed to align the ink stream perfectly, helping maintain consistent and clear coding during production.

In this video, we begin the process of aligning the orifice plate and gutter on the KGK-CCS3100. You’ll also learn how to replace the nozzle gasket to ensure proper sealing and optimal ink flow. These steps are essential for maintaining print quality and preventing leaks.

This video continues the procedure from Part 1, finalising the alignment of the orifice plate and gutter, and completing the nozzle gasket replacement. Proper alignment ensures clean ink recovery and reliable printing performance, helping maintain the KGK-CCS3100’s accuracy and longevity in production.

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