Container filling is an important control point within production lines, where inaccuracies can lead to product loss, contamination and costly downtime. Additionally, workforce shortages and high operator turnover require frequent operator training which can be time-consuming and expensive. Machines need to be intuitive, reducing the learning curve and minimising manual adjustments to reduce downtime and ensure consistent throughput and optimal line efficiency.

Why Choose Packserv’s PLC Twin Head Filler?

Easy Touchscreen Control with Ultimate Configurability

Preloaded adjustable settings make product changeovers fast, eliminating manual adjustments and minimising downtime. Machine operators can set individual cylinder and nozzle fill volumes, BUF and cylinder speeds with ease using an intuitive HMI touchscreen. Cover your entire range of products with the use of a multi-shot function.

Smart Automation

Real-time data monitoring tracks cycle times, resource usage and energy consumption to optimise efficiency.

Locally Designed, Manufactured and Supported

Manufactured in Australia with local parts and technical support, you’ll experience faster service and minimal downtime.

Built for Today’s Workforce

This machine is designed to be user-friendly for machine operators, ensuring that performance and efficiency are optimised. Inbuilt with helpful manuals and guides to ensure set up and troubleshooting can be completed by your whole workforce to eliminate downtime.

Modular and Scalable

Easily integrates with Packserv’s cappers, labellers, printers, tables and conveyors, allowing you to grow your production easily and cost-effectively.

Centralised Control System

Have one central HMI and PLC able to control and coordinate the functions of all your ancillary equipment such as conveyor and turntable speeds.

Whether you’re upgrading from manual processes or scaling up your automation, the PLC Twin-Head Filler delivers a practical, affordable entry into Industry 4.0 manufacturing without the heavy price tag or complexity.

Weight:	75 kilograms (165 lbs)
Length:	1400mm (5 ft)
Width:	1000mm (3 ft)
Height:	1700mm (5.6 ft)
Power Supply:	Air Compression and 240V 10 AMP single phase
Construction Type:	316 grade stainless steel wet parts
Container Type:	Bottles, jars, tubs etc (any container type that will stand on a conveyor)
Mounting:	Trolley mounted with lockable castors (mounts onto inline conveyor system)
Industries:	All food, pharmaceutical and industrial applications
Air Pressure:	600kpa (80psi)
Units Per Minute:	20-40 units/min
Noise:	Medium
Flameproof:	Yes
Timer Control:	PLC
Speed:	Totally speed adjustable for all functions
Fill Range:	2.5ml to 1250mls fill range, single shot
Fill Temperature:	Cold and hot fill
Fill Type:	Liquids, creams, lotions (suspended particles acceptable)
Not Suitable Products:	Dry powder and granules
Benchtop:	Mounted to mobile welded frame featuring castors/wheels
Machine Cleaning:	Easy to disassemble for full wash up
Volume:	Fully adjustable
Filling Accuracy:	<±1% Variance on Cylinder Maximum Stroke
Cylinder Sizes:	25ml, 50ml, 125ml, 250ml, 500ml, 750ml or 1250ml
Automatic Function:	Yes, designed to be completely operator free

Make	Packserv
Automatic Function	Yes
Mounting	Frame featuring castors

Heavy duty pneumatic product cylinder drive system
All pneumatic flameproof operation suitable for use with flammable products
Features a frame mounted on castors/wheels for easy maneourvability
Easy volume adjustment while running a single cylinder
Adjustable piston fill and recharge stroke speed
Simple tool-free dismantling makes for easier cleaning
Quick changeover of products and parts
Suitable for liquids, creams and pastes
Filler is suitable for food and pharmaceutical use
Suitable for warm water hose down
Quick connect tri-clover product inlet/outlet fittings
Various methods to feed product to machine available
Features bottom up fill (BUF) to reduce foam/froth/bubbling of products.

1 x base machine
1 x installed bottom up fill assembly
1 x positive shut off nozzle kit (includes 2 x positive shut off nozzles)
1 x set of automatic attachments GDS-A (includes 2 x gates, 2 x sensors and all associated brackets)
1 x set of 4 castors and levelling jacks
2 x rotary valve (includes seals)
2 x Rotary valve body (including suckback pin)
2 x curved outlets
2 x hose barb
6 x triclover clamps (including seals)
2 x product cylinder (25ml-1250ml options available)
2 x 1 inch transfer hose & fittings
1 x height adjusting handle

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PLC-Controlled Twin Head Auto Liquid Filler

Why Choose Packserv’s PLC Twin Head Filler?

Easy Touchscreen Control with Ultimate Configurability

Smart Automation

Locally Designed, Manufactured and Supported

Built for Today’s Workforce

Modular and Scalable

Centralised Control System

Reviews

Normally Used With

Auto Capper Electronic Timer

Accumulation Table

3.6m Stainless Steel Slat Conveyor

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